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水泥磨斗式提升機下料溜槽設計技術及改造方案

發布人:新鄉天太斗式提升機廠家 發布時間:2019-11-01

背景技術:本技術涉及一種水泥磨斗式提升機下料溜槽,屬水泥制造工業領域。水泥磨出料斗式提升機設備配置在實際運轉當中存在如下缺點:(1)在磨機生產中因熟料強度高易磨性差及大量摻入易磨性差的混合材,在提升輸送中下料溜槽(普通鋼板Q235)因磨損通孔現象極其嚴重,現有技術中雖有采取鋪設磨機襯板增加抗磨性,但其使用壽命仍然很短,也只能使用半年,每年需要更換兩次;(2)下料溜槽長度達6米多,與提升機箱體成45°夾角,更換一次需3噸多的磨機襯板,費用較高且勞動強度大。鑄石(輝綠巖)在大傾斜面及垂直面的大面積砌襯難度極大,不能一次性施工完成,達到牢固可靠、經久耐用。


JISHUSHIXIANYAOSU:


澳门百家乐网站JISHUMUDE:BENJISHUZHENDUIXIANYOUJISHUZHONGCUNZAIDEWENTI,TIGONGYIZHONGJINGJIUNAIYONG、ANQUANKEKAODESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO。


JISHUFANGAN:BENJISHUSUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,BAOKUOXIALIAOLIUCAODIBANJICHUIZHISHEZHIYUQILIANGCEDEXIALIAOLIUCAOCEBAN,GAIXIALIAOLIUCAODIBANSHANGBIAOMIANHEXIALIAOLIUCAOCEBANDELIANGXIANGDUIMIANSHANGCHENQIYOUZHUSHIBAN;XIALIAOLIUCAODIBANSHANGZIXIAERSHANGJIANGESHEZHIBIANTIE、YONGYUDUIZHUSHIBANXINGCHENGFENDUANZHICHENG,GAIBIANTIEYUXIALIAOLIUCAODIBANCHUIZHI、QIEQILIANGCEYUXIALIAOLIUCAOCEBANDELIANGXIANGDUIMIANDIJIE;QIZHONG,WEIYUXIALIAOLIUCAOLIANGCEZUISHANGBUDEZHUSHIKUAITONGGUOJIAOTIEYUXIALIAOLIUCAOCEBANHANJIEGUDING。

    其中,下料溜槽底板與水平方向呈30°~50°夾角。

    優選的,鑄石板通過膠泥襯砌在下料溜槽底板及側板表面。

    上述扁鐵與下料溜槽底板及側板之間可通過焊接固定。

    較優的,扁鐵在下料溜槽底板上等間隔設置。


YOUYIXIAOGUO:

    YUXIANYOUJISHUXIANGBI,BENJISHUDEYOUDIANZAIYU:(1)BENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAONEICHENBANQUANBUCAIYONGZHUSHIBAN,YOUXIAOTIGAOLEXIALIAOLIUCAODENAIMOXING,SHIDEXIALIAOLIUCAOJINGJIUNAIYONG、ANQUANKEKAO;(2)BENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAODUJUELEXIALIAOLIUCAOTONGKONGXIANXIANG,JIANSHAOLEWEIXIUGONGZUOLIANGYUWEIXIUSHIANQUANYINHUAN,DUJUELEXIALIAOLIUCAOTONGKONGWEIJISHIXIUBUERZAOCHENGDEHUANJINGWURAN,JIANQINGLEGONGRENLAODONGQIANGDU;(3)BENJISHUTONGGUOJIANGESHEZHIBIANTIEDUIZHUSHIBANXINGCHENGFENDUANZHICHENG,YOUXIAOJIEJUELEZHUSHI(HUILVYAN)ZAIDAQINGXIEMIANJICHUIZHIMIANSHANGWUFADAMIANJIQICHENDEWENTI,CHENQIFANGBIAN,KEYICIXINGWANCHENGSHIGONG,QIECHENQIGENGLAOGUKEKAO。


FUTUSHUOMING

水泥磨斗式提升機下料溜槽的正向剖視結構示意圖

TU1WEIBENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAODEZHENGXIANGPOUSHIJIEGOUSHIYITU;

水泥磨斗式提升機下料溜槽的側向剖視結構示意圖

澳门百家乐网站TU2WEIBENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAODECEXIANGPOUSHIJIEGOUSHIYITU。


JUTISHISHIFANGSHI

澳门百家乐网站   XIAMIANJIEHEFUTUDUIBENJISHUDEJISHUFANGANZUOJINYIBUSHUOMING。RUTU1~2,BENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAOBAOKUOXIALIAOLIUCAODIBAN1,XIALIAOLIUCAODIBAN1QINGXIESHEZHI,YUSHUIPINGFANGXIANGCHENG30°~50°JIAJIAO;QILIANGCESHEYOUYUQICHUIZHIDEXIALIAOLIUCAOCEBAN2,QIZHONG,XIALIAOLIUCAODIBAN1SHANGBIAOMIANHEXIALIAOLIUCAOCEBAN2DELIANGXIANGDUIMIANSHANGJUNCHENQIYOUZHUSHIBAN3,ZHUSHIBAN3ZIXIALIAOLIUCAOXIABUCHAOXIANGQISHANGBUYICIPUSHE,XINGCHENGNAIMOXINGNENGJIAOHAODEZHUSHICENG;KECAIYONGJIAONIJIANGZHUSHIBAN3CHENQIZAIXIALIAOLIUCAODIBANHELIANGCEBANBIAOMIAN。

澳门百家乐网站   CAIYONGZHUSHIBANZUOWEIXIALIAOLIUCAODENEICHENBAN,YOUXIAOTIGAOLEXIALIAOLIUCAODENAIMOXING,SHIDEXIALIAOLIUCAOJINGJIUNAIYONG、ANQUANKEKAO,CONGERDUJUELEXIALIAOLIUCAOTONGKONGXIANXIANG,JIANSHAOLEWEIXIUGONGZUOLIANGYUWEIXIUSHIANQUANYINHUAN,DUJUELEXIALIAOLIUCAOTONGKONGWEIJISHIXIUBUERZAOCHENGDEHUANJINGWURAN,JIANQINGLEGONGRENLAODONGQIANGDU。

   XIALIAOLIUCAODIBAN1SHANGZIXIAERSHANGJIANGESHEZHIYOUBIANTIE4,BIANTIE4YUXIALIAOLIUCAODIBAN1CHUIZHI、QIEQILIANGCEYUXIALIAOLIUCAOCEBAN2DELIANGXIANGDUIMIANDIJIE,KETONGGUOHANJIEDENGGUDINGFANGSHIJIANGBIANTIE4YUXIALIAOLIUCAODIBAN1JICEBAN2GUDING;ZHUSHIBAN3ZIXIALIAOLIUCAODIBUXIANGQISHANGBUZHUCENGPUSHE,YIBANMEIPUSHELIANGCENGZHUSHIBAN3HOUKEHANJIEYIBIANTIE4;TONGGUOJIANGESHEZHIBIANTIE4JIANGXIALIAOLIUCAOZIXIAERSHANGFENGECHENGJIBUFEN,CONGERZAIPUSHEZHUSHIBAN3HOU,KEDUIZHUSHIBAN3XINGCHENGFENDUANZHICHENG,DADAJIANGDILEZHUSHIZAIDAQINGXIEMIANJICHUIZHIMIANSHANGSHANGDAMIANJIQICHENDENANDU,CHENQIFANGBIAN,GONGRENKEYICIXINGWANCHENGSHIGONG,QIECHENQIGENGLAOGUKEKAO。


CHUBIANTIE4WAI,WEIDUIZHUSHIBANXINGCHENGDEXIALIAOLIUCAONEICHENJINYIBUJIAGU,JIANGXIALIAOLIUCAOLIANGCEZUISHANGBUDEZHUSHIKUAI3YONGJIAOTIE5YUXIALIAOLIUCAOCEBAN2HANJIEGUDING。


SHISHILI:

    工業上常用水泥磨輥壓機出料、選粉器入料NSE400提升機,其高度為35.68M,出料速度為1.1M/S,傳動部分動力配置為Y280M-4電機。將該提升機的下料溜槽改造成本技術的水泥磨斗式提升機下料溜槽,改造過程如下:

1、首先準備材料:350*250*50鑄石200塊、鑄石粉與膠水若干、350*50*5扁鐵100塊、∠50*50*100角鐵50塊;

澳门百家乐网站2、CHAICHUXIALIAOLIUCAOYUANYOUNEICHEN(MOJICHENBAN,JIPUTONGGANGBANQ235);

3、QINGLIXIALIAOLIUCAODIBANYULIANGCEBANNEIJIHUI、CHUXIUDAMO,BAOZHENGJUEDUIQINGJIEGANZAO;

澳门百家乐网站4、XIALIAOLIUCAODIBANYUCEBANZIXIAERSHANG,ANLVEDAYULIANGKUAIZHUSHIDECHICUNYONG350*50*5BIANTIECHUIZHIYUDIBAN、JUNYUNFENDUANHANJIEZHICHENG。

澳门百家乐网站5、PEIZHIJIAONI,JISHITUSHUADICENG,CAIYONGXIANDIMIANHOULIMIANDESHUNXUCHENQIZHUSHI;

6、LIANGCEZHUSHISHANGBUYONG∠50*50*100JIAOTIEHANJIEGUDING。

   GAIZAOHOUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAODEJIEGOUSHIYITURUTU1~2,DUIYUANXIALIAOLIUCAODEWEIXIUFEIYONGHEGAIZAOFEIYONGJINXINGHESUAN:

MOJICHENBAN(7488YUAN/DUN)YICIXU3DUN,FEIYONGJISUANRUXIA:

7488YUAN/DUN×3DUN/CI=22464YUAN/CI

ZHUSHI(42YUAN/KUAI)YICIXU200KUAI,FEIYONGJISUANRUXIA:

42YUAN/KUAI×200KUAI/CI=8400YUAN/CI

澳门百家乐网站MOJICHENBANSHIYONGZHOUQI0.5NIAN,ZHUSHISHIYONGZHOUQI2NIAN,ZHUSHIYICIXINGTOURUJIEYUEFEIYONGJISUANRUXIA:

澳门百家乐网站22464YUAN/CI×2CI/NIAN×2NIAN—8400YUAN/CI=81456YUAN/CI

澳门百家乐网站   KEJIAN,BENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAOKEYOUXIAOJIANGDIWEIXIUFEIYONG,JIANSHAOWEIXIULIANG,JIANQINGLAODONGQIANGDU。


JISHUTEZHENG:

1.YIZHONGSHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,BAOKUOXIALIAOLIUCAODIBAN(1)JICHUIZHISHEZHIYUQILIANGCEDEXIALIAOLIUCAOCEBAN(2),GAIXIALIAOLIUCAODIBAN(1)SHANGBIAOMIANHEXIALIAOLIUCAOCEBAN(2)DELIANGXIANGDUIMIANSHANGCHENQIYOUZHUSHIBAN(3);SUOSHUXIALIAOLIUCAODIBAN(1)SHANGZIXIAERSHANGJIANGESHEZHIBIANTIE(4)、YONGYUDUIZHUSHIBANXINGCHENGFENDUANZHICHENG,GAIBIANTIE(4)YUXIALIAOLIUCAODIBAN(1)CHUIZHI、QIEQILIANGCEYUXIALIAOLIUCAOCEBAN(2)DELIANGXIANGDUIMIANDIJIE;QIZHONG,WEIYUXIALIAOLIUCAOLIANGCEZUISHANGBUDEZHUSHIKUAITONGGUOJIAOTIE(5)YUXIALIAOLIUCAOCEBAN(2)HANJIEGUDING。

2.GENJUJISHUYAOQIU1SUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,SUOSHUXIALIAOLIUCAODIBAN(1)YUSHUIPINGFANGXIANGCHENG30°~50°JIAJIAO。

3.GENJUJISHUYAOQIU1SUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,SUOSHUZHUSHIBAN(3)TONGGUOJIAONICHENQIZAIXIALIAOLIUCAODIBAN(1)JICEBAN(2)BIAOMIAN。

澳门百家乐网站4.GENJUJISHUYAOQIU1SUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,SUOSHUBIANTIE(4)YUXIALIAOLIUCAODIBAN(1)JICEBAN(2)ZHIJIANTONGGUOHANJIEGUDING。

5.GENJUJISHUYAOQIU1SUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,SUOSHUBIANTIE(4)ZAIXIALIAOLIUCAODIBAN(1)SHANGDENGJIANGESHEZHI。


JISHUZONGJIE

澳门百家乐网站    BENJISHUGONGKAIYIZHONGSHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,BAOKUOXIALIAOLIUCAODIBANJICHUIZHISHEZHIYUQILIANGCEDEXIALIAOLIUCAOCEBAN,GAIXIALIAOLIUCAODIBANSHANGBIAOMIANHEXIALIAOLIUCAOCEBANDELIANGXIANGDUIMIANSHANGCHENQIYOUZHUSHIBAN;XIALIAOLIUCAODIBANSHANGZIXIAERSHANGJIANGESHEZHIBIANTIE、YONGYUDUIZHUSHIBANXINGCHENGFENDUANZHICHENG,GAIBIANTIEYUXIALIAOLIUCAODIBANCHUIZHI、QIEQILIANGCEYUXIALIAOLIUCAOCEBANDELIANGXIANGDUIMIANDIJIE;QIZHONG,WEIYUXIALIAOLIUCAOLIANGCEZUISHANGBUDEZHUSHIKUAITONGGUOJIAOTIEYUXIALIAOLIUCAOCEBANHANJIEGUDING。GAISHUINIMODOUSHITISHENGJIXIALIAOLIUCAONEICHENBANQUANBUCAIYONGZHUSHIBAN,YOUXIAOTIGAOLEXIALIAOLIUCAODENAIMOXING,SHIDEXIALIAOLIUCAOJINGJIUNAIYONG、ANQUANKEKAO;JIANGDILEWEIXIUFEIYONG,JIANQINGLEGONGRENLAODONGQIANGDU;TONGGUOSHEZHIBIANTIEDUIZHUSHIBANFENDUANZHICHENG,YOUXIAOJIEJUELEZHUSHIZAIDAQINGXIEMIANJICHUIZHIMIANSHANGWUFADAMIANJIQICHENDEWENTI,CHENQIGENGFANGBIAN、LAOGUKEKAO。

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